Scenic City Industrial Automation Success

Iowa Falls, Iowa

Industrial automation upgrade — modernization of drying operations at a major agricultural processing facility.

The Scenic City project modernized drying operations by replacing an outdated bean dryer with a new specialized unit, supported by a custom PLC program and HMI interface. ESCO Automation ensured seamless system integration with existing plant operations, deployed the first ControlLogix-based control system for this dryer type, and provided comprehensive documentation and safety controls. The project emphasized fast-track commissioning, reliability, and high performance.

work performed

Upgrading Legacy Systems

Replaced an outdated bean dryer with a new unit, developed a custom PLC program and HMI interface.

Seamless System Integration

Integrated bucket elevators and conveyors into the facility’s existing control system for reliability and efficiency.

First-of-Its-Kind Control System

Implemented a ControlLogix-based system for this dryer model — a first for the facility — setting precedent for future installations.

Safety, Documentation, and Reliability

Coordinated interlocks, developed thorough documentation, deployed custom-built control panels, and ensured safe operations.

Fast-Track Commissioning

Completed commissioning in record time through strategic planning and cross-functional collaboration, guaranteeing smooth operation and consistent system performance.